6 Резервуари для виготовлення кисломолочних продуктів

Резервуар для виготовлення кисломолочних продуктів складається з внутрішнього корпуса (рисунок 9) циліндричної форми, теплообмінної сорочки, теплоізоляції і зовнішнього корпуса. Для його заповнення і спорожнювання служить патрубок.

Усередині резервуара знаходиться мішалка рамного типу. У нижній його частині є патрубок для видалення з теплообмінної сорочки тепло – або холодоносія. Люк для огляду і ремонту робочої поверхні розташований у середній частині.

Миючий пристрій, що знаходиться у верхній частині резервуара, являє собою реактивну вертушку.

Молоко або вершки, попередньо нагріті до температури сквашування, а також закваска подаються у резервуар через нижній патрубок насосом.

Перемішування молока (а згодом продукту) здійснюється, за необхідністю, мішалкою.

Готовий продукт охолоджується крижаною водою або розсолом. Холодоносій зрошує зовнішню поверхню внутрішнього корпуса, виходячи з перфорованої труби, розташованої за периметром теплообмінної сорочки в її верхній частині. Охолодження продукту здійснюється при його безперервному перемішуванні. Готовий продукт видаляється з резервуара через патрубок і насосом подається на розфасування.

Рисунок 9 – Резервуар для виготовлення кисло-молочних продуктів:
1 – мішалка; 2 – теплоізоляція, 3 – теплообмінна сорочка: 4 – внутрішній корпус; 5 – зовнішній корпус; 6 – пульт керування; 7 – ніжки; 8 – патрубок заповнення-опорожнення; 9 – пробовідбірний кран; 10 – люк; 11 – привод мішалки

Танк (ємністю до 5000 л) (рис. 10) з мішалкою і охолоджуючим пристроєм, призначений для виробництва кисломолочних продуктів. Він являє собою двостінний зварний  резервуар із сферичними днищами, охолоджуючою системою і вертикальною двопропелерною мішалкою, що виготовлена за звичай із неіржавіючої сталі.

Внутрішній резервуар вмонтований у стальний циліндричний кожух із сферичним дном і відкритою верхньою частиною. Утворена ними рубашка заповнюється хладо- або теплоносієм через кран штуцера, привареного до днища. На корпусі є люк, який герметично зачиняється, для чистки і мийки танка, пробний кран і термометр.

У верхній частині корпуса закріплений привід мішалки, світильник-сигналізатор, оглядовий люк, повітряник, кислотомір, показник рівня і трубопровід для підводу молочних продуктів. Пропелерна мішалка через вал і черв’ячний редуктор приводиться у рух від електродвигуна. На нижньому дні розташований патрубок із спеціальним клапаном, що відкривається рукояткою для зливу молочного продукту. Пристрій забезпечує повне видалення продукту. Поверхня танка покрита ізоляційним шаром і облицьована листовою сталлю товщиною 1,5 мм.

Рисунок 10 – Танк для виробництва кисломолочних продуктів

У ваннах для біохімічних процесів достигають і сквашуються вершки, в яких також виготовляють закваски. Вершкодозрівальні ванни виготовляють з рубашкою і без мішалки, або з рубашкою і мішалкою (трубчатою, що гойдається, або змійовиковою).

На рисунку 11 приведена вершкодозрівальна ванна з підйомною кришкою (Чехія). Ємність таких ванн 1500 і 3000 л. Внутрішній резервуар ванни – вертикальний циліндр 2 з конічним дном 7 і мішалкою 12, краном 1 у днищі. Частини, що торкаються продукту, виготовлені із нержавіючої сталі. Кожух 4 і пристінні направляючи 5, приварені до резервуару, утворюють рубашку, обладнану переливною трубою 14. Кожух рубашки зовні покритий ізоляційним прошарком і облицьований алюмінієм. Труба через яку продукт подається у танк, опущена на дно, щоби подача була безпінною. Діаметр патрубка 19 забезпечує вихід продукту високої в’язкості.

Ванна забезпечена кришкою-ковпаком 11, що закріплена на шарнірах. На ній змонтовано електродвигун 10 і двочерв’ячний редуктор. Кришка-ковпак піднімається двома гідравлічними підйомниками 20. Перед підйомом необхідно вивільнити стопорне пристосування 6.

У циліндрі гідравлічного підйомника цапфа входить у скобу, закріплену на облицюванні кожуха танка. Шарнір на рухомій трубі з’єднаний з ковпаком. Вода через патрубок поступає у циліндр і давить на кришку, внаслідок чого кришка піднімається; при випуску води кришка опускається.

 

Рисунок 11 – Вершкодозрівальна ванна з підйомною кришкою

У Данії виготовляють вершкодозрівальні ванни ємністю до 5000 л з планетарною мішалкою. У Германії випускають апарати Грімма, які забезпечені шнековою мішалкою із збільшенням донизу діаметра шнека. При цьому забезпечується інтенсивність перемішування і циркуляції вершків без ударів і вихороутворювань. Рідина плавно переміщається поверхнею шнека.

У ваннах інших конструкцій передбачені складний рух мішалок, охолодження безпосередньо випаровуванням холодильного агента, циркуляція вершків через пластинчастий охолоджувач, вмонтований у корпус ванни (Швейцарія), і т.д.

Для автоматизації процесу дозрівання і сквашування вершків завжди контролюється температура і pH продукту. При досягненні заданого pH автоматично включається охолоджувальна система. Температура вимірюється і регулюється термометрами  електроопору. По заданій програмі автоматично включається мішалка.

Конструкція апарату ТВК – 2000 (рисунок 12) є досить простою, як і конструкції усіх машин класу “резервуари”, він призначений для сквашування йогуртової суміші, доведення продукту до потрібного стану консистенції та для попереднього охолодження йогурту.

Рисунок 12 – Апарат ТВК – 2000

Апарат складається, головним чином, із приймального резервуару 6, робоча ємність якого складає 2000 л, зовнішня частина якого обгорнута стальним кожухом 8, утворюючи із стінкою резервуару рубашку, в простір якої подається підігріваючий або охолоджуючий агент в залежності від етапу виробництва. Резервуар захищений термоізоляційним шаром 7 із деревоволокнистого матеріалу, облицьованого нержавіючим листовим матеріалом. Резервуар встановлений на чотирьох опорних ніжках 10. В апараті встановлена мішалка 1 з рамою 2, лопатями 4 та шнеком 3. Ця конструкція мішалки вдосконалює процес перемішування і заміняє звичайний гвинтовий перемішувач, якого для повноцінного і якісного перемішування такого в’язкого продукту, як йогурт, було недостатньо, тому що ця мішалка була розроблена для менш в’язких продуктів (кефір, кумис) і після перемішування отриманий продукт мав не зовсім рівномірну структуру. Йогурт містив у собі нерозбиті желеподібні шматочки і, щоб забезпечити структуру, яка б задовольняла вимогам технології, порушували технологію виробництва і проводили перемішування досить тривалий час, що сягав близько 30 хв. за один підхід. При цьому збільшувався час виробництва та затрачалась електроенергія приблизно у два рази більше в порівнянні з оптимально необхідними.

Машина працює за наступною схемою: нормалізована молочна суміш поступає у резервуар через завантажувальний патрубок, рівень у резервуарі контролює пристрій автоматики, завантажена суміш сквашується до досягнення певної кислотності. Після чого вмикається перемішувач і проводиться інтенсивне перемішування на протязі не більше 15 хв., також під час першого перемішування підігріваючий агент замінюють на охолоджуючий, потім проводять ще два перемішування з годинним інтервалом між процесами. Теперішня конструкція мішалки, що складається з основного валу, до якого приварені дві напіврами, на яких в свою чергу, під кутом встановлені по дві прямокутні лопаті. Відразу за рамами на валу встановлений шнековий змішувач, він допомагає циркуляції згустку з верхніх прошарків до низу, також цьому будуть сприяти спіральні напрямні на стінках резервуару, вони виконуються шляхом штамповки. Ці спіральні напрямні також будуть сприяти процесу миття.

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