Серед малих ковбасних цехів особливе місце займають м’ясопереробні цехи, розташовані в спеціальних модулях або контейнерах. Вони легко транспортуються без демонтажу технологічного обладнання і мають високий ступінь заводської готовності.
До даної групи м’ясопереробних підприємств відноситься малий ковбасний цех у контейнерному виконанні МКЦ-300К. Він призначений для виробництва варених, варено-копчених і напівкопчених ковбас як з натуральною, так і зі штучною оболонкою, а також штучних копченостей (грудинки, лопатки, ніжки і т.д.). Загальна продук-тивність складає 200 кг готових ковбасних і 300 кг м’ясних копчених виробів за зміну.
Цех забезпечує виконання усіх основних технологічних операцій переробки м’яса і виготовлення ковбасних виробів: часткове обваловування великих шматків напівфабрикату, жиловку м’яса, подрібнення, посол, шприцювання, термічну обробку (варіння, копчення), а також короткострокове зберігання м’яса до його переробки і випуску готової продукції. Обслуговують цех два кваліфікованих працівники.
Малий ковбасний цех складається з двох контейнерів розмірами 6×2,5×2,5 м кожен з необхідним технологічним обладнанням. Теплоізоляція контейнерів забезпечує їхню роботу при температурі від -25°С до +30°С, при цьому температура усередині приміщення підтримується у межах 16 – 25°С. Зовнішні стіни виконані зі сталі з корозійностійким покриттям, внутрішні виготовлені з неіржавіючої сталі й алюмінієвих сплавів.
Цех оснащений системами електро- і водопостачання, освітлення, опалення, а також витяжки і кондиціонування повітря.
Технічна характеристика ковбасного цеху МКЦ – 300 К
| Продуктивність, кг за зміну: | |
| готових ковбасних виробів | 200 |
| м’ясних копчених виробів | 300 |
| сировини туш за зміну | |
| великого рогатого скоту | 0,5 |
| свинячих | 1,5 |
| Установлена потужність, кВт | 50 |
| Напруга, В | 3/380, 50 Гц |
| Розміри горизонтальної бетонної площадки, мм | 3000×15000 |
| Витрати, м3/зміну | |
| питної води | 1,5 |
| стічних вод | 1,5 |
| Маса контейнера (з обладнанням), кг | 5000 |
На рисунку 5 показано малогабаритний модульний цех з переробки м’яса продуктивністю 500 кг за зміну. Цех призначений для виробництва варених і напівкопчених ковбас. Складається з холодильної камери 1, ваг 2, столу для обвалки та жиловки 3, м’ясорубки МІМ-300 4, фаршмішалки 5. подрібнювача 10, столу для в’язання ковбас 9, шприца 8, умивальника 6, камери для термообробки ковбас 7.
Рисунок 5 – Малогабаритний модульний цех з переробки м’яса
Переробні лінії установлені в модулях, конструкція яких дозволяє перевозити їх без демонтажу обладнання. Передбачено гаряче і холодне водопостачання, опалення та освітлення
Технічна характеристика малогабаритного цеху з переробки м’яса
| Продуктивність, кг за зміну | 500 |
| Корисний об’єм середньотемпературної холодильної камери, м3 | 14 |
| Габаритні розміри модуля, мм | 12000×3000×2500 |
| Маса модуля, кг | 10000 |
На рисунку 6 представлено малогабаритний модуль Я2 – ФПР. Він призначений для виробництва широкого асортименту напівкопчених ковбас та свинокопченостей в умовах малих виробництв, розташованих недалеко від місця заготівлі сировини або реалізації продукції.
Склад модуля: стіл обвалочний 1, колода 2, агрегат 3, візок-етажерка 4, шухляда полімерна багатоповоротна № 1 для м’ясної промисловості (10 шт.), термокамера 5, візок для посолу свинокопченостей (3 шт.) 6, інжектор посолочний 7, комплект промислових ножів (28 шт.) 8.
Рисунок 6 – Малогабаритний модуль Я2-ФЛР
За бажанням замовника модуль може комплектуватися універсальною термокамерою фірми “Maurer” (Німеччина). Технологічні процеси термічної обробки м’ясної продукції здійснюються у температурному діапазоні 12…250°С. Крім того, модуль може бути розширений за рахунок обладнання цієї ж фірми з метою виготовлення варених і сирокопчених ковбас за сучасною закордонною технологією. Обслуговують модуль три працівники.
Технічна характеристика модуля Я2 – ФПР
| Продуктивність за готовою продукцією, кг/зміну | 350 |
| Установлена потужність, кВт | 10 |
| Займана площа, м2 | 30 |
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Hey there just wanted to give you a quick heads up. The text in your post seem to be running off the screen in Ie. I’m not sure if this is a format issue or something to do with internet browser compatibility but I thought I’d post to let you know. The style and design look great though! Hope you get the problem solved soon. Cheers|
I really like it when people come together and share opinions. Great website, stick with it!|
Everyone loves it when individuals get together and share views. Great blog, keep it up!|
Good information. Lucky me I discovered your site by accident (stumbleupon). I’ve saved it for later!|
Keep on writing, great job!|
I’m not sure exactly why but this site is loading extremely slow for me. Is anyone else having this issue or is it a issue on my end? I’ll check back later on and see if the problem still exists.|