6. Модульні ковбасні цехи

Серед малих ковбасних цехів особливе місце займають м’ясопереробні цехи, розташовані в спеціальних модулях або контейнерах. Вони легко транспортуються без демонтажу технологічного обладнання і мають високий ступінь заводської готовності.

До даної групи м’ясопереробних підприємств відноситься малий ковбасний цех у контейнерному виконанні МКЦ-300К. Він призначений для виробництва варених, варено-копчених і напівкопчених ковбас як з натуральною, так і зі штучною оболонкою, а також штучних копченостей (грудинки, лопатки, ніжки і т.д.). Загальна продук-тивність складає 200 кг готових ковбасних і 300 кг м’ясних копчених виробів за зміну.

Цех забезпечує виконання усіх основних технологічних операцій переробки м’яса і виготовлення ковбасних виробів: часткове обваловування великих шматків напівфабрикату, жиловку м’яса, подрібнення, посол, шприцювання, термічну обробку (варіння, копчення), а також короткострокове зберігання м’яса до його переробки і випуску готової продукції. Обслуговують цех два кваліфікованих працівники.

Малий ковбасний цех складається з двох контейнерів розмірами 6×2,5×2,5 м кожен з необхідним технологічним  обладнанням. Теплоізоляція контейнерів забезпечує їхню роботу при температурі від -25°С до +30°С, при цьому температура усередині приміщення підтримується у межах 16 – 25°С. Зовнішні стіни виконані зі сталі з корозійностійким покриттям, внутрішні  виготовлені з неіржавіючої сталі й алюмінієвих сплавів.

Цех оснащений системами електро- і водопостачання, освітлення, опалення, а також витяжки і кондиціонування повітря.

Технічна характеристика ковбасного цеху МКЦ – 300 К

Продуктивність, кг за зміну:
      готових ковбасних виробів 200
      м’ясних копчених виробів 300
      сировини туш за зміну
              великого рогатого скоту 0,5
              свинячих 1,5
Установлена потужність, кВт 50
Напруга, В 3/380, 50 Гц
Розміри горизонтальної бетонної площадки, мм 3000×15000
Витрати, м3/зміну
      питної води 1,5
      стічних вод 1,5
Маса контейнера (з обладнанням), кг 5000

На рисунку 5 показано малогабаритний модульний цех з переробки м’яса продуктивністю 500 кг за зміну. Цех призначений для виробництва варених і напівкопчених ковбас. Складається з холодильної камери 1, ваг 2, столу для обвалки та жиловки 3, м’ясорубки МІМ-300 4, фаршмішалки 5. подрібнювача 10, столу для в’язання ковбас 9, шприца 8, умивальника 6, камери для термообробки ковбас 7.

Рисунок 5 – Малогабаритний модульний цех з переробки м’яса

Переробні лінії установлені в модулях, конструкція яких дозволяє перевозити їх без демонтажу обладнання. Передбачено гаряче і холодне водопостачання, опалення та освітлення

Технічна характеристика малогабаритного цеху з переробки м’яса

Продуктивність, кг за зміну 500
Корисний об’єм середньотемпературної холодильної камери, м3 14
Габаритні розміри модуля, мм 12000×3000×2500
Маса модуля, кг 10000

На рисунку 6 представлено малогабаритний модуль Я2 – ФПР. Він призначений для виробництва широкого асортименту напівкопчених ковбас та свинокопченостей в умовах малих виробництв, розташованих недалеко від місця заготівлі сировини або реалізації продукції.

Склад модуля: стіл обвалочний 1, колода 2, агрегат 3, візок-етажерка 4, шухляда полімерна багатоповоротна № 1 для м’ясної промисловості (10 шт.), термокамера 5, візок для посолу свинокопченостей (3 шт.) 6, інжектор посолочний 7, комплект промислових ножів (28 шт.) 8.

Рисунок 6 – Малогабаритний модуль Я2-ФЛР

 

За бажанням замовника модуль може комплектуватися універсальною термокамерою фірми “Maurer” (Німеччина). Технологічні процеси термічної обробки м’ясної продукції здійснюються у температурному діапазоні 12…250°С. Крім того, модуль може бути розширений за рахунок обладнання цієї ж фірми з метою виготовлення варених і сирокопчених ковбас за сучасною закордонною технологією. Обслуговують модуль три працівники.

Технічна характеристика модуля Я2 – ФПР

Продуктивність за готовою продукцією, кг/зміну 350
Установлена потужність, кВт 10
Займана площа, м2 30

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  74. Howdy! I understand this is somewhat off-topic but I needed to ask. Does managing a well-established website such as yours take a massive amount work? I am brand new to writing a blog however I do write in my journal on a daily basis. I’d like to start a blog so I can easily share my personal experience and thoughts online. Please let me know if you have any kind of ideas or tips for new aspiring blog owners. Thankyou!|

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  79. Awesome blog! Do you have any tips and hints for aspiring writers? I’m planning to start my own blog soon but I’m a little lost on everything. Would you advise starting with a free platform like WordPress or go for a paid option? There are so many choices out there that I’m completely overwhelmed .. Any ideas? Cheers!|

  80. Its like you read my mind! You appear to know so much about this, like you wrote the book in it or something. I think that you could do with a few pics to drive the message home a bit, but instead of that, this is fantastic blog. An excellent read. I will definitely be back.|

  81. It’s a shame you don’t have a donate button! I’d definitely donate to this excellent blog! I suppose for now i’ll settle for bookmarking and adding your RSS feed to my Google account. I look forward to new updates and will talk about this blog with my Facebook group. Chat soon!|

  82. Please let me know if you’re looking for a writer for
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  83. With havin so much content and articles do you ever run into any issues of plagorism or copyright violation? My site has a lot of completely unique content I’ve either authored myself or outsourced but it appears a lot of it is popping it up all over the internet without my permission. Do you know any ways to help protect against content from being ripped off? I’d really appreciate it.|

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  89. I was curious if you ever considered changing the page layout of your site? Its very well written; I love what youve got to say. But maybe you could a little more in the way of content so people could connect with it better. Youve got an awful lot of text for only having 1 or 2 images. Maybe you could space it out better?|

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