Для сортування хліба крупного розважування застосовують грибоподібно-циркуляційний стіл (рис. 15). Він являє собою конус діаметром 2–3 м, закріплений на вертикальному валу, що обертається.
Рис. 15. Грибоподібний циркуляційний стіл марки Х-ХГ
Циркуляційний пластинчатий стіл (рис. 16) складається з двох блоків 1 і 2, охоплених ланцюгом 3, до ланок якої прикріплені дерев’яні планки 4, що переміщаються кінцями по напрямним 5. Максимальна швидкість руху ланцюга 0,2 м/с. Застосовується цей стіл тільки для сортування хліба крупного розважування, оскільки дрібні вироби на поворотах конвеєра заклинюються між планками і деформуються.
Дані про циркуляційні столи приведені в табл. 7.
Таблиця 7. Технічна характеристика циркуляційних столів
| Показники | Грибоподібний стіл марки Х-ХГ | Пластинчатий плоский стіл |
| Кут нахилу утворюючої столу, град. | 15 | – |
| Частота обертання, об/хв | 4 | – |
| Швидкість руху ланцюга, м/с | – | 0,2 |
| Діаметр столу, мм | 2000 | – |
| Габаритні розміри, мм довжина висота ширина | – 1025 – | 4230 920 1372 |
| Потужність електродвигунів, кВт | 1 | 1 |
| Маса, кг | 350 | – |
Охолодження хліба — завершальний етап виробництва хлібобулочних виробів. Завдяки охолодженню зменшується ймовірність появи конденсату в упаковці і підвищується транспортабельність готової продукції. У перші години після випічки хліб чутливий до механічних впливів, таким як нарізка і упаковка. Охолодження готових виробів необхідно для додання їм механічної міцності.
Найбільш поширеними є три способи охолодження хлібобулочних виробів:
1. Природне охолодження — дешевий і простий метод, який вимагає значної витрати часу та виділення спеціальних площ. Такий спосіб охолодження викликає втрати маси від усихання, а також всихання хліба.
2. Охолодження кондиціонованим повітрям скорочує час процесу охолодження виробів. Цей процес відбувається по технології рециркуляції двома паралельними потоками. Цей спосіб дозволяє поліпшити інтенсивність охолодження і понизити усихання хліба.
3. Вакуумне охолодження — найекономічніший спосіб зберегти свіжість готової продукції. Процес охолодження займає 10 -15 хвилин.
Для кожного виду готових виробів важливо визначити оптимальний період охолодження. Особливо важливо враховувати цей параметр при упаковці.
При упакуванні гарячої продукції можлива поява вологи всередині упаковки, а це призведе до намокання кірки, а хлібний виріб втратить товарний вигляд. В той же час зовсім холодний хліб вже залишився без вологи в процесі усушки і після упаковки досить швидко зачерствіє.
Найбільшою популярністю при охолодженні хліба користуються конвеєрні охолоджувачі спірального типу. Вони відправляють вироби після випічки на порізку і упаковку та паралельно охолоджують.
Конвеєрний охолоджувач спірального типу
Конвеєр спіральний для охолодження хліба призначається для швидкого і якісного охолодження хлібобулочних виробів, має компактні розміри і високу енергоефективність.
З допомогою допоміжних транспортерів проводиться збір хліба на виході з печі. Далі відбувається автоматична подача на подвійний спіральний конвеєр.
Охолодження здійснюється в 2 етапи:
- охолодження на підйомній частині конвеєрного пристрою. Природно циркулююче повітря всередині приміщення охолоджує готову продукцію.
- охолодження в холодильній камері з визначеними температурними параметрами і найбільш оптимальною швидкістю руху повітря. Це забезпечує ефективне охолодження, але дозволяє запобігти надлишкову усушку.
Після проходження етапу охолодження, хлібобулочні вироби за допомогою транспортерних стрічок подаються на ділянки нарізання і пакування.
Конвеєрна установка включає в себе подвійний спіральний конвеєр, холодильну камеру, холодильний агрегат і допоміжні транспортери. Привід конвеєра управляється частотним перетворювачем, що дозволяє реалізувати безступінчату систему регулювання швидкості руху. Це впливає на точність регулювання продуктивності системи і ступінь охолодження.
Переваги спірального конвеєра для охолодження хліба після випічки:
- швидке і якісне охолодження хлібобулочних виробів після випічки;
- можливість реалізації автоматизованого процесу виробництва;
- можливість охолодження різної продукції без переналагоджування системи;
- можливість одночасного охолодження декількох видів виробів;
- компактні розміри в порівнянні з іншими типами конвеєрів.
Відносна вологість повітря в охолоджувачі повинна бути до 90–95%. На охолоджування 1 кг хліба витрачається в годину 1 кг повітря температурою 15 – 18°С. Для зрошування камери в кондиціонері витрачається від 0,9–1,4 до 1,8– 2,7 кг води на 1 кг повітря.
В останній час широке розповсюдження отримав спосіб вакуумного охолодження хлібобулочних виробів.
Вакуумний охолоджувач хліба являє собою установку, що дозволяє охолодити хліб за 3-5 хвилин. Апарат включає в себе “робочу” вакуумну камеру, яка за допомогою розрідження повітря створює негативний тиск.
Вакуумний охолоджувач хліба
Гарячий хліб, який вийшов з печі, перекладається на транспортувальні лотки в стелажний візок і заганяється в вакуумну камеру, в результаті чого волога, яка знаходиться в хлібі, починає кипіти і випаровуватися при кімнатній температурі, забираючи з собою тим самим теплову енергію. Таким чином, протягом 3 хвилин хліб остигає з 95 до 30-35 градусів. При цьому з хліба видаляються надлишки вільної вологи – що подовжує його термін придатності. Також хліб, охолоджений вакуумом, має рівну хрустку скоринку, на якій не утворюються тріщини – як у випадку з класичним охолодженням, більший обсяг і кращу пористість. Крім цього, хліб, після вакуумного охолоджувача, можна відразу пакувати, різати, продавати, споживати. Час охолодження хліба, у звичному циклі займає 3 – 5 годин – у випадку з вакуумним охолоджувачем близько 3 хвилин. Також, за рахунок кипіння вологи усередині хліба в процесі вакуумування – хліб допікається, таким чином основний час випікання хліба в печі скорочується на 25-30%.
Вакуумний охолоджувач оснащений сучасним програмним забезпеченням, що управляє процесом охолодження для заданого виробу (хліб, батон, булочки, бісквіти, круасани, тощо).
Завдання, які вирішуються вакуумним охолоджувачем:
- зниження споживання газу та електричної енергії, підвищення продуктивності печей за рахунок скорочення часу випічки на 25-30%;
- скорочення на 98% часу охолодження хліба;
- продовження строків придатності готової продукції за рахунок відсутності вільної вологи в хлібі;
- значне поліпшення зовнішнього вигляду і об’єму хліба;
- збереження споживчих якостей більш тривалий час;
- зменшення площ для охолодження, нарізання та фасування хліба;
- зменшення обсіменіння хліба перед упаковкою;
- утилізація тепла, що виділяється при охолодженні хліба.
Для механізації процесу санітарної обробки лотків застосовують машини карусельного типу періодичної дії продуктивністю до 50 лотків в годину. Лотки миються в металевому циліндрі діаметром 2,5 м і сушяться на каруселі, що обертається (вміщає 28 лотків). Миючий розчин насосом подається у форсунки, які обмивають лотки, після чого вони споліскуються водою і обдуваються теплим повітрям.
На рис. 16 приведена схема установки для санітарної обробки лотків.
Лотки через завантажувальний отвір навішуються на штанги-носії конвеєра, що рухається вертикально вгору, і через камеру завантаження потрапляють в камеру миття, де за допомогою форсунок омиваються розчином. Потім лотки поступають в камеру, де обполіскуються теплою водою. В камері обдування частково вони сушяться теплим повітрям, що подається вентилятором. В останній камері, де температура у верхній зоні біля 150° С, лотки повністю висихають і стерилізуються.
1, 22 – ванни; 2 – натяжний вал; 3 – вікно для завантаження і вивантаження лотків; 4 – форсунки; 5 – миючий пристрій; 6 – блок електронагрівачів; 7 – камера сушки; 8 – вентилятор; 9 – шиберний регулятор; 10 – камера обдування; 11 – камера обполіскування; 12 –камера миття; 13 – нескінченні ланцюги; 14 – камера завантаження; 15 – каркас; 16 – сполучні штанги-носії; 17 – проміжні консольні блоки; 18 –- вікно завантаження лотків; 19 – лотки; 20 – привідний вал; 21 – насос.
Технічна характеристика установки для санітарної обробки лотків наведена в таблиці 8.
Таблиця 8. Технічна характеристика установки для санітарної обробки лотків
| Продуктивність, шт/год | 300 – 350 |
| Потужність електродвигунів, кВт | 40 |
| Габаритні розміри, мм довжина ширина висота | 3500 2500 5000 |
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