Широке розповсюдження в хлібопекарській промисловості отримали агрегати безперервної дії ХТР і бункерні агрегати.
До цього виду агрегатів відносяться агрегати системи Гатіліна. В основу їх дії покладено принцип приготування опари і тіста в циліндрових бункерах з конічними днищами, що періодично повертаються навколо своїх вертикальних осей.
Широке розповсюдження в хлібопекарській промисловості отримали агрегати И8-ХАГ-6, Л4-ХАГ-13, МТІПП, РМК.
В основу конструкції цих агрегатів покладено спосіб приготування тіста на великих густих опарах. Опара бродить в циліндровому бункері з конічним днищем. Бункер розділений перегородками на шість відсіків, які періодично заповнюються опарою. До складу цих агрегатів входять машини тістомісильні безперервної дії для замісу опари і тіста, пристрої для транспортування опари і тіста, дозуючі пристрої і ємність для бродіння тіста.
Тістоприготувальні агрегати И8-ХАГ-6 і Л4-ХАГ-13 (рис. 39). Вони аналогічні за принципом дії і мають бункери для бродіння місткістю 6 і 13 м3 відповідно.
Опара замішується в машині тістомісильній і шнековим насосом подається в бункер для бродіння. Бункер періодично обертається навкруги вертикальної осі, і під навантаження подається наступна (порожня) секція бункера.
Бункер розвантажується з секції, в якій опара вже вибродила, через отвір в днищі бункера, над яким встановлюється відповідна секція при повороті бункера на крок секції (60°). З бункера опара потрапляє в шнековий насос, передається до другої тістомісильної машини для замісу тіста, звідки тісто подається в збільшену воронку (бункер) над тістоділильником.
1 – воронка для тіста; 2 – пульт керування; 3 – машина місильна (тістова); 4 – шнековий насос опари (закваски); 5 – бункер для бродіння опари (закваски); 6 – нагнітач опари; 7 – місильна машина (опарна, заквасочна) із станцією дозування ВНИИХП-0-5; 8 – шнековий насос для тіста; 9 – трубопровід для тіста.
Для вироблення житнього тіста передбачено повернення закваски на заміс нової порції.
В агрегаті И8-ХАГ-6 бункер, що обертається, має ємність 6 м3 (продуктивність відповідно 15 т/добу), а в агрегаті Л4-ХАГ-13– 13 м3 (продуктивністю 30–40 т/добу).
Агрегати И8-ХАГ-6 і Л4-ХАГ-13 компактні, розміщуються на одному поверсі, що має висоту 3,6–4,2 м. Можлива також і вертикальна компоновка.
Тістоприготувальні агрегати МТІПП РМК і И8-ХТА-12 відрізняються від агрегатів Л4-ХАГ і И8-ХАГ в основному тим, що бродіння відбувається в стаціонарному бункері. Це спрощує конструкцію бункера, але викликає додаткові труднощі при завантаженні і розвантаженню секцій опарою. Завантаження проводиться через розподільний лоток, який направляє замішану опару у відповідну секцію бункера, що періодично обертається. Для розвантаження служить отвір в днищі бункера, що обертається. Днище і розподільний лоток встановлено на одному вертикальному валу і завантаження проводиться в розвантажену секцію.
Для переміщення тіста і опари застосовуються лопатеві нагнітачі тіста. Бродіння тіста відбувається в бродильному кориті.
Тістоприготувальний агрегат И8-ХТА-6 (рис. 40).
Як і агрегат И8-ХТА-12, складається з наступного устаткування: двох машин тістомісильних И8-ХТА-12/1; бункерів для бродіння опари И8-ХТА-6/2 або И8-ХТА-12/2; нагнітача опари И8-ХТА-12/3; дозатора опари И8-ХТА-12/4; нагнітача тіста И8-ХТА-12/5; корита для бродіння тіста И8-ХТА-12/8; двох станцій дозувань ВНИИХП-0-6.
1 – бункер для бродіння опари; 2 – трубопровід; 3, 8, 9 – пульти управління; 4 – дозатор опари; 6, 13 – трубопроводи; 8, 12 – приводи; 7, 11 – станції дозувань ВНИИХП-0-6; 10 – машини тістомісильні; 14 – корито для бродіння тіста.
Відмінність тістоприготувальних агрегатів полягає в тому, що ємність бункера для бродіння опари агрегату марки И8-ХТА-12 (12 м3) в 2 рази більше місткості бункера агрегату марки И8-ХТА-6 (6 м3). За рахунок цього удвічі збільшується продуктивність і змінюється висота агрегату до 4650 мм замість 3655 мм в агрегаті И8-ХТА-6.
Устаткування, що випускається, можна компонувати по різних схемах. За бажанням споживача компоновку можна міняти залежно від конкретних умов хлібозаводу на одному або двох поверхах. Щоб уникнути перегріву тіста і перевантаження нагнітача, довжина окремих тістопроводов і висота підйому тіста на кожній ділянці повинна бути мінімальною. Технічна характеристика бункерних агрегатів приведена в табл. 12.
Процес приготування тіста в тістоприготувальних агрегатах И8-ХТА полягає в наступному.
Борошно і рідкі компоненти поступають в машину тістомісильну для замісу опари. Готова замішана опара за допомогою лопатевого нагнітача опари по трубопроводу подається на лоток бункера бродіння. З лотка опара поступає в одну з секцій бункера, де відбувається бродіння. Через певний час лоток повертається, і опара нагнітається в наступну секцію. Повний поворот лотка відповідає часу бродіння опари.
З бункера виброжена опара за допомогою дозатора по трубопроводу подається в другу тістомісильну машину, туди ж другою станцією дозування подаються рідкі компоненти і борошно, необхідні для замісу тіста.
Таблиця 12. Технічна характеристика бункерних агрегатів
Замішене тісто з машини нагнітачем тіста по тістопроводу прямує в корито бродіння, звідки через регульовану заслінку – у воронку тістоділильної машини.
Для управління всіма процесами приготування тіста передбачено чотири пульти управління. Перший пульт передбачає управління першою машиною тістомісильною і нагнітачем опари, другий – машиною тістомісильною і нагнітачем тіста. Третій пульт передбачає управління бункером бродіння опари і дозатором опари. Четвертий пульт передбачає управління роботою механізму заслінки корита.
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Ich bin gerade zufaellig auf Ihrer Seite gelandet (war auf der Suche nach einer anderen Seite).
Ich moechte diese Seite nicht verlassen, ohne Euch ein Lob zu dieser
klar strukturierten und schick designten Seite zu hinterlassen!
I every time emailed this blog post page to all my associates, since if like to read
it afterward my links will too.