Посадкові механізми виконують дві функції: розподіляють однорядний потік тістових заготівок і укладають заготівки в колиски вистоювального конвеєра.
Механізми для розподілу потоку заготівок у необхідну кількість рядів можуть бути маятникові і стрічкові (рис. 13).
Механізми укладання являють собою конвеєр, що повертається, або касету зі стулками, що розкриваються, в яку у визначеній послідовності укладаються заготівки.
а – маятниковий посадчик; б – крильчатий розподільник на шість потоків.
1 – кронштейн; 2 – отвір; 3 – тістова заготівка; 4 – панель; 5 – важелі; 6 – упори; 7 – тяга; 8 – шибери; 9 – конвеєр; 10 – канал; 11 – каркас; 12 – тяга; 13 – гайка; 14 – шток; 15 – станина; 16 – шарнір; 17 – похилі лотки; 18 – колиска.
В агрегатах Т1-ХРЗ-140 установлений спеціальний укладальник шматків тіста. В агрегатах РШВ застосовується роторно-стрічковий укладальник.
Широке розповсюдження одержав укладальник тістових заготівок у касети вистоювального конвеєра при виробництві різноманітного асортименту хлібобулочних виробів на потокових лініях з печами ПХК-50, БН-50, БН-25, ХВЛ, АЦХ, ФТЛ-2, показаний на рис. 14.
Автоукладальник складається з похилого стрічкового конвеєра і нерухомо закріпленої на його нижній частині панелі з отворами. Конвеєр і панель утворюють канал V-подібної форми. Конвеєр установлений на шарнірі, що кріпиться до станини. На цій же станині укріплений інший шарнір, що має шток з гайками. Шток зв’язаний тягою з каркасом конвеєра і служить для зміни кута нахилу каналу стосовно колиски конвеєра вистоювання. На панелі маються кронштейни, у яких рухливо уставлені важелі з укріпленими на них шиберами. На цій же панелі змонтована тяга з упорами, зв’язана з колискою конвеєра важелем.
Біля отворів установлені похилі лотки. Їхня кількість відповідає числу заготівок на колисці. Тістова заготівка конвеєром подається до отвору. Наштовхуючись на шибер, заготівка під дією стрічки конвеєра, а також власної маси скачується в отвір через лоток у колиску вистоювального конвеєра. При скочуванні в колиску конвеєра заготівка впливає на шибер, нижній кінець якого відігнутий усередину отвору. Таким чином, шибер закриває отвір, звільняючи шлях наступній заготівки. Наступна заготівка попадає в другий отвір і робить таку ж операцію, як і перша; і так до останньої заготівки.
Тістоділильна машина, що видає шматки тіста на автоукладальник, після розподілу заданої кількості шматків автоматично зупиняється. Включається конвеєр вистоювальної шафи, колиски переміщаються на один крок, і цикл завантаження повторюється.
Технічна характеристика автоукладальника «Київський» приведена нижче.
Продуктивність укладання, число шматків
у хвилину 40
Маса шматків, кг 0,1 – 2,0
Швидкість стрічки, м/с 0,8
Потужність електродвигуна, кВт 0,6
Габаритні розміри, мм:
довжина 2895
ширина 500
висота 1060
Маса, кг 200
Тістові заготівки з колиски вистоювального конвеєра можуть пересаджуватися безпосередньо на під печі або на проміжний пересадний механізм, що потім переносить тістові заготівки й укладає їх на під печі. Тому пересадні механізми розділяють на механізми для розвантаження колисок вистоювального конвеєра і пристрої для посадки тістових заготівок на під печі.
За принципом роботи пересадні механізми поділяються на інерційні і стрічкові. Розроблено ряд стрічкових посадчиків, що працюють за принципом «стрічки, що тікає», для посадки тістових заготівок батонів і круглого подового хліба на колиски печі ФТЛ-2 або на під стрічкових печей. Пересадні механізми цього типу працюють плавно.
На деяких хлібозаводах для посадки подових хлібобулочних виробів на колиски конвеєрних печей встановлюють інерційні посадкові механізми з горизонтальною чи похилою посадковою поверхнею (лопатою). Дія цих механізмів періодична.
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