5 Просіювачі з барабанними ситами, що обертаються

Просіювач марки П-5.

Універсальний просіювач А2-ХПВ.

Просіювач марки А2-ХПГ.

Пірамідальний бурат.

Пірамідальний бурат ПБ-1,5.

Просіювач ПР-100-1.

До цієї групи машин відносяться машини з барабанами, які обертаються навколо вертикальної осі, і бурати – машини безперервної дії, які мають циліндричне, конічне, призматичне або пірамідальне сито, яке обертається навколо горизонтальної або нахиленої осі.

Технічна характеристика просіювачів з барабанними ситами, що обертаються, надана у таблиці 3.

Таблиця 3 – Технічна характеристика просіювачів з барабанними ситами, що обертаються.

До першої групи відносяться просіювачі вертикального типу А2-ХПВ, які повинні повністю замінити усі види вертикальних просіювачів типу “Піонер” на хлібопекарнях з тарним зберіганням борошна. Аналогічно просіювачу А2-ХПВ створений також малогабаритний просіювач А2-ХПГ, який повинен замінити просіювачі П-5.

До другої групи відносяться бурати пірамідальні ПБ-1,5 і ХБЛ та призматичні БР-1.

Просіювач марки П-5.

Просіювальний агрегат П-5 призначений для просівання борошна в хлібопекарнях малої потужності.

Просіювальний агрегат (рис. 10) складається зі станини, прийомного бункера, розпорошувача, шнека, барабана, магнітних уловлювачів, бил, приводу із системою клинопасової і прямозубої циліндричної передач.

На верхньому фланці труби шнека кріпиться корпус, у якому обертається барабан, що просіває, закріплений на верхній цапфі шнеку, що подає. Барабан, що просіває, виконаний у виді циліндру із ситовою поверхнею. Усередині ситового барабана знаходяться біли, нерухомо закріплені на корпусі які ще служать для очищення сита від сторонніх включень. Магнітний уловлювач являє собою блок постійних магнітів. Привід просіювального агрегату здійснюється від двигуна через клинопасову і прямозубу циліндричну передачі.

Рисунок 10 Просіювальний агрегат П-5 (а – загальний вид; б – принципова схема):
1 – станина; 2 – розпорошувач; 3 – прийомний бункер; 4 – шнек, що подає; 5 – магнітний уловлювач; 6 – барабан, що просіює; 7 – біли; 8 – корпус; 9 – привід; 10,17 – зубчаті колеса; 11 – шнек; 12 – ситовий барабан; 13 – розпорошувач; 14 – двигун; 15, 16 – шківи.

Універсальний просіювач А2-ХПВ.

А2-ХПВ – машина періодичної дії з циліндричним ситовим барабаном, що обертається навколо вертикальної осі. Просіювач (рис. 11) складається зі станини, на якій змонтовано бункер, ситовий барабан, що відводить вертикальний шнек і привід. У верхній частині бункеру розташовані запобіжні грати і козирок для запобігання розпилу борошна, а у нижній – рухливе кільце, яке забезпечене пазами для кріплення на вихідному патрубку бункеру у необхідному положенні. Бункер встановлюється на спеціальні опори, які виконані на станині.

Під бункером на вертикальному приводному валу, який розташований по осі бункеру, закріплений порожній ситовий барабан, усередині якого розташований очисник внутрішньої ситової поверхні барабану. Усередині бункеру для усунення склепінь борошна на кінці вертикального приводного валу закріплений розпорошувач. На зовнішній поверхні ситового барабану закріплені пластини, що відводять просіяне борошно у шнек. Відвідний вертикальний шнек встановлений у трубі, на кінцях якої виконані вікна: нижнє – для прийому борошна, що пройшло, через ситовий барабан, верхнє, постачене відвідним патрубком, – для видачі просіяного борошна в прийомну ємність. На відвідному патрубку машини змонтовані магнітні уловлювачі.

Привід шнека і вертикального привідного валу здійснюється за допомогою електродвигуна і пасової передачі. Електродвигун змонтований у нижній частині станини.

Рис. 11 Універсальний просіювач А-2 ХПВ з вертикальним ситовим барабаном, що обертається:
1 – козирок для попередження розсипу борошна; 2 – бункер; 3 – запобіжна решітка бункера; 4 – розпорошувач; 5 – станина; 6 – вертикальним ситовий барабан; 7 – очисник внутрішньої ситової поверхні; 8 – рухоме кільце бункеру; 9 – суцільне дно ситового барабана; 10 – вертикальний привідний вал; 11, 13 – клинопасові передачі приводу; 12 – нижнє приймальне вікно труби шнеку; 14 – пластини відводу просіяного борошна у вікно труби шнека; 15 – відвідний вертикальний шнек; 16 – труба (кожух) шнека; 17 – відвідний патрубок; 18 – магнітний уловлювач; 19 – верхнє відвідне вікно труби шнеку.

Принцип дії просіювача полягає в наступному. Підлягаюче просіванню борошно засипають у нерухомий бункер, дном якого служить обертове суцільне дно ситового барабана. Шар борошна захоплюється дном барабана і подається в зазор між ним і кільцем, установленим на нижньому вихідному патрубку бункеру. Величину даного зазору установлюють відповідно до необхідної продуктивності машини.

Під дією відцентрової сили борошно з зазору відкидається на внутрішню поверхню ситового барабана, просіюється через сито і при допомозі пластин, які закріплені на зовнішній поверхні ситового барабану, подається у нижнє вікно труби відвідного шнеку. Відвідний вертикальний шнек транспортує борошно нагору до верхнього вікна в трубі шнека, де борошно розвантажується з машини через відвідний патрубок, постачений магнітним уловлювачем, і очищується від можливих металевих домішок.

Для полегшення витікання борошна з бункера і запобігання появі склепінь служить розпорошувач, що обертається, а для запобігання забивання борошном внутрішньої поверхні ситового барабану передбачений очисник. Для більш рівномірного розподілу борошна по ширині вступного патрубка з метою забезпечення надійного його очищення від металевих домішок останній зміщений від осі труби шнека в напрямку його обертання, тобто в напрямку струменя борошна, що виходить з труби шнека.

Просіювач марки А2-ХПГ.

Просіювач марки А2-ХПГ (рис. 12) складається з борошнопроводу 4, шнека 2, приймального бункера 12, магнітного вловлювача 6, станини 1, магнітного пускача 8 і ситового барабана 3.

Рис. 12 Загальний вигляд просіювача борошна А-2 ХПГ:
1 – станина; 2 – шнек; 3 – ситовий барабан; 4 – борошнопровід; 5 – кришка; 6 – магнітний вловлювач; 7 – вивантажувальний лоток; 8 – магнітний пускач; 9 – гвинт; 10 – запобіжна решітка; 11 – конічна вставка; 12 – приймальний бункер.

Борошнопровід – це труба, до верхньої частини якої під кутом приварений вивантажувальний лоток 7. Борошнопровід кріпиться на рамі за допомогою фланцевого з’єднання. Всередині борошнопровода розміщено шнек 2 виконаний із труби із привареною до нього за гвинтовою лінією смугою. Шнек встановлений на вал опори і закріплений болтами.

Приймальний бункер 12 виконаний з листової сталі у вигляді циліндричної ємності, в якій міститься конічна вставка 11 з отвором для виходу борошна. Прийомний бункер закривається кришкою 5, під якою міститься запобіжні грати 10.

Для видалення із борошна феромагнітних домішок на вивантажувальному лотку встановлено пакет постійних магнітів 8.

Ситовий барабан 3 виконаний у вигляді циліндра і складається з основи, сита і кільця.

Основою просіювача є лита станина 1, в якій встановлені опори шнека, ситового барабана та привод.

Привод ситового барабана, а через нього і шнека здійснюється від електродвигуна за допомогою клинопасової передачі.

Працює просіювач борошна наступним чином. Борошно завантажується вручну, або перекидачем мішків у приймальний бункер. Вмикається привід ситового барабана і шнека. Під дією відцентрових сил борошно відкидається до стінок ситового барабана і проходить скрізь отвори в ситі.

Внутрішня стінка ситового барабана очищається очисником. Просіяне борошно подається до шнека через прямокутне вікно корпуса основи за допомогою спіральних лопатей. Шнеком борошно транспортується вверх і по вивантажувальному лотку висипається в діжу, дозатор борошна чи бункер для тимчасового зберігання.

Пірамідальний бурат.

Пірамідальний бурат типу ХБЛ (рис. 13). Основним його робочим органом є пірамідальний ситовий барабан, що жорстко встановлений на горизонтальному валу.

Ситовий пірамідальний барабан має вигляд шести- або п’ятигранника. Кожна грань являє собою знімні рамки, на які натягнуті плоскі сита. Рамки монтують на каркасі барабану за допомогою болтів з баранчиками. Борошно подається через завантажувальний отвір і шнеком, вводиться усередину барабану, де просіюється. Борошно після просіювання (прохід) подається на нахиленні щитки, які спрямовують його повз полюси магнітного вловлювача у відвідний розподільний шнек.

Магнітний уловлювач затримує дрібні металеві домішки, що пройшли крізь сито. Великі домішки (сход)переміщаються уздовж барабана, виходять з нього і по жолобу направляються в збірну шухляду відходів. Щоб очистити магнітний уловлювач, його необхідно повернути на 90° навколо шарнірів, на яких коробка магнітного уловлювача кріпиться до станини машини. Магніти варто очищати не менше 1 раз у зміну.

Для зручності очищення внутрішньої поверхні машини, огляду і заміни ситових рамок кришка корпуса може відкриватися на петлях, а в бічних стінках машини передбачені люки, що щільно закриваються. Щоб сито очистити чи замінити, з кожної грані барабану знімають рамку.

Рис. 13 Пірамідальний бурат з обертовим горизонтальним ситовим барабаном:
1 – завантажувальний отвір; 2 -подавальний шнек:; 3 – обертовий ситовий барабан; 4 – спиці ситового барабану; 5 – горизонтальний вал ситового барабану; 6 -знімні рамки (грані) ситового барабану, 7 – нахилені спрямовуючі щитки; 8 – магнітний уловлювач; 9 – жолоб для виводу відходів; 10 розподільний шнек, що відводить.

При експлуатації буратів найбільшому зносу піддаються сита, термін служби яких визначається ступенем їх натягу. При слабкому натягу сит термін служби їх значно скорочується і збільшується число обривів дроту.

Недоліками буратів є те, що тільки 1/41/6  частина поверхні ситового барабана є робочою.

Пірамідальний бурат ПБ-1,5.

Пірамідальний бурат ПБ-1,5 (рис. 14) виконаний у вигляді ситового п’ятигранного барабану, укріпленого спицями на горизонтальному валу 6 в підшипниках кочення 3.

Грані барабану являють собою знімні рамки, на які натягнуті плоскі сита. Рамки встановлені та закріплені на каркасі барабану 8 за допомогою спиць 10. Вал 6 і відвідний шнек 13 приводяться в рух від електродвигуна (Р=0,5 кВт, п=1400 хв-1) через черв’ячний редуктор, ланцюги передачі і зірочки 1 та 2.

Продукт, що просіюється, поступає через вхідний бункер 4 і коротким шнеком 5 переміщується усередину барабану 8, який обертається з частотою 10…60 хв-1. Просіяний продукт, розсікаючись на два потоки щитком 11, проходить повз полюси магніту 12 і очищується від феродомішок. Очищений продукт поступає у відвідний шнек 13 і через випускний отвір 14 спрямовується у виробничі цехи. Схід (домішки), переміщаючись вздовж барабану, поступають по каналу 7 у збірник.

Рис. 14 Пірамідальний бурат ПБ-1,5

Магніти знаходяться у коробках, які за допомогою шарнірів можна обертати на 90˚ для очищення. Магніти очищують не менше трьох раз за зміну. Барабан та всі елементи бурата розміщені у металевому корпусі 9.

Просіювач ПР-100-1.

На малих підприємствах доцільно використовувати просіювачі, що мають невелику продуктивність, наприклад, просіювач ПР-100-1. Цей просіювач простий в конструкції та в обслуговуванні.

Загальний вид просіювача зображено на рисунку 15, а.

Просіювачі складається з наступних складових частин: барабана 1, приводу 2, станини 3, завантажувальної вирви 4, з’ємних щитків 5,6,7, опорних гвинтів 8, буфера 9, покажчик нахилу 10, контейнера 11 та електрообладнання 12.

Барабан являє собою основний робочий орган просіювача. Він складається з каркаса, підшипника і 12 сит, замкнених на бокових поверхнях каркаса.

Каркас барабана являє собою зварну сталеву конструкцію гратчастого типу з валом в центральній частині.

Завантажувальний бункер рис. 15, б закріплений на станині з можливістю коливальних рухів в напрямку показаному стрілками А і Б.

Кулачок, котрий встановлений на призматичній частині вирви, взаємодіє з штовхачем В (рис. 15,б) барабана, що обертається, забезпечує відхилення вирви в напрямку стрілки А. Після досягнення крайнього положення, під дією власної сили тяжіння і утримуваного в ній початкового продукту, робить прискорений рух в напрямку стрілки Б до дотику упора вирви з буфером. При цьому відбувається переміщення початкового продукту в робочу зону барабана.

Рис. 15 Просіювач ПР-100-1:
а) загальний вигляд:1 – барабан; 2 – привід; 3 – станина; 4 – завантажувальна вирва; 5,6,7 – знімні щитки; 8 – опорні гвинти; 9 – буфер; 10 – вказівка нахилу; 11 – контейнер; 12, 13 – сита.
б) завантажувальна лійка: 1 – пірамідальна частина; 2 – призматична частина; 3 – шибер; 4 – упорний гвинт; 5 – кулачок; 6 – упор, 7 – цапфа, 8 – штовхач; 9 – кронштейн; 10 – башмак; 11 – вісь; 12 – різьбовий наконечник; 13 – контргайка; 14 – клямка.

Працює просіювач наступним чином.

Вихідний продукт за допомогою завантажувальних вирв подається до внутрішньої порожнини обертового барабану, встановленого з нахилом поздовжньої осі. При цьому вихідному продукту повідомляється два рухи, одним з яких є сковзання відносно ситових поверхонь барабану, а іншим – пресування вздовж його осі.

При сковзанні вихідного продукту відносно сит з мілким осередком, встановлених у головній частині барабану, через ситову тканину пройде борошно дрібного помелу, яке зсипається у контейнери, розташовані під вихідними прорізами А і Б (див. рис. 15, а)

Вихідний продукт, що залишився у внутрішній порожнині барабану, пересувається вздовж його осі і переходить на сита з великим осередком, при сковзанні вихідного продукту відносно вказаних сит через ситову тканину пройде борошно крупного помелу, яке засипається у контейнер, розташований під вихідним прорізом В.

Висівки сходять з барабану через його вихідний торець і зсипаються у контейнер, розташований під вихідним прорізом Г.

Величина нахилу барабану суттєво впливає на основні параметри просіювача – зі збільшенням нахилу зростає продуктивність, але знижується вихід готового борошна.

Враховуючи це, оператор повинен за допомогою покажчика нахилу встановити таку величину нахилу осі барабану, при якій у залежності від фізико-механічних властивостей продукту забезпечуються оптимальні значення цих показників.

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  113. I am really impressed along with your writing abilities and also with the layout to your blog. Is this a paid theme or did you modify it your self? Anyway stay up the excellent high quality writing, it’s rare to see a great weblog like this one these days..|

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  116. I do not know whether it’s just me or if perhaps everyone else experiencing issues with your website. It appears as if some of the written text within your content are running off the screen. Can somebody else please comment and let me know if this is happening to them as well? This may be a issue with my browser because I’ve had this happen previously. Thank you|

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  119. Write more, thats all I have to say. Literally, it seems as though you relied on the video to make your point. You obviously know what youre talking about, why waste your intelligence on just posting videos to your site when you could be giving us something informative to read?|

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  123. I’m extremely impressed with your writing skills and also with the layout on your weblog. Is this a paid theme or did you modify it yourself? Anyway keep up the excellent quality writing, it’s rare to see a nice blog like this one these days.|

  124. Good day! This is my first visit to your blog! We are a team of volunteers and starting a new project in a community in the same niche. Your blog provided us valuable information to work on. You have done a extraordinary job!|

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  126. Excellent blog! Do you have any suggestions for aspiring writers? I’m planning to start my own site soon but I’m a little lost on everything. Would you suggest starting with a free platform like WordPress or go for a paid option? There are so many options out there that I’m completely confused .. Any tips? Many thanks!|

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  128. My partner and I absolutely love your blog and find most of your post’s to be just what I’m looking for. Do you offer guest writers to write content for yourself? I wouldn’t mind writing a post or elaborating on a number of the subjects you write in relation to here. Again, awesome site!|

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  131. Hey there! Quick question that’s completely off topic. Do you know how to make your site mobile friendly? My site looks weird when browsing from my apple iphone. I’m trying to find a theme or plugin that might be able to fix this issue. If you have any recommendations, please share. With thanks!|

  132. Fantastic blog! Do you have any tips and hints for aspiring writers? I’m hoping to start my own site soon but I’m a little lost on everything. Would you recommend starting with a free platform like WordPress or go for a paid option? There are so many options out there that I’m completely confused .. Any ideas? Bless you!|

  133. Hi! I realize this is sort of off-topic but I needed to ask. Does operating a well-established website like yours take a massive amount work? I am brand new to running a blog but I do write in my journal on a daily basis. I’d like to start a blog so I will be able to share my experience and feelings online. Please let me know if you have any kind of suggestions or tips for new aspiring blog owners. Appreciate it!|

  134. I am curious to find out what blog platform you happen to be working with? I’m experiencing some minor security problems with my latest site and I’d like to find something more secure. Do you have any recommendations?|

  135. Greetings! I know this is kind of off topic but I was wondering which blog platform are you using for this site? I’m getting fed up of WordPress because I’ve had problems with hackers and I’m looking at alternatives for another platform. I would be great if you could point me in the direction of a good platform.|

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