8. Боротьба з прилипанням тіста в тістоформуючих машинах

Однією з основних умов працездатності тістоформуючих машин є відсутність прилипання, розмазування тістових заготовок об робочі органи цих машин (адгезія).

Недооцінка цього явища призводить до того, що добра конструкція  і виконання тістоокруглювача чи закатки не забезпечує доброї роботи машини.

Щоб уникнути прилипання до поверхонь робочих органів тістооброблюваних машин шматки пшеничного тіста при оброблюванні звичайно опилюються борошном, тому ці машини, як правило, забезпечуються борошнопосипачами. Для опилення використовується борошно тих же сортів, з яких приготовлене тісто. На підсипку використовують 1,5% борошна від загальної витрати її на приготування виробів. Це борошно значною мірою вводить у втрати виробництва, що істотно збільшує непродуктивні витрати.

Для боротьби з адгезією більш ефективними способами необхідно вивчити ці явища і навчитись керувати ними.

В останні роки застосовуються наступні заходи по обробці пшеничного тіста, при яких борошно на обпилювання не використовується: обробка робочих поверхонь тістообробних машин синтетичними смолами, використання фторопласта, тефлону і інших водовідштовхуючих матеріалів, застосування сітчастих конвеєрів з масляними ваннами для переміщення шматків тіста від однієї машини до іншої, використання суміші, що скорочує витрати борона і покращує якість виробів; застосування для опилення крохмалю; обдування підігрітим повітрям робочих поверхонь тістообробних машин.

Для боротьби з адгезією в тістоокруглюваних машинах застосовують змазування поверхонь тертя маслом, обдування гарячим або холодним повітрям, покриття робочих поверхонь спеціальними матеріалами, що володіють водовідштовхуючими властивостями, покриття кремнійорганічними речовинами, парафінування, спеціальні сплави і матеріали для виготовлення робочих органів машин та інші.

В кожній тістоокруглювальній машині виходячи з її конструктивних і технологічних особливостей застосовується той чи інший спосіб боротьби з адгезією. Однак найбільш прийнятним в тістоформуючих машинах, частково в тістоокруглювальних машинах, являється обдування підігрітим повітрям робочих поверхонь машини і тістових заготовок.

Повітря для обдування шматків тіста забирається безпосередньо з верхньої зони приміщення і нагнітається відцентровим вентилятором в повітропровід діаметром приблизно 350 мм, звідки по відводах діаметром звичайно 100-200 мм повітря поступає до ділильної, округлювальної і закаточної машин.

Всі повітропроводи виготовляють з листової покрівельної сталі. Закінчуються вони насадками (соплами). Насадки слід розміщувати таким чином, щоб в потоці підсушувались і робочі органи машини, і поверхня оброблюваної тістової заготовки.

Для регулювання кількості повітря, що подається до окремих машин, на трубопроводах є шибери. Температура повітря, що поступає на обдування коливається 28-30 0С, а відносна вологість його становить 40-43 %. Для зменшення прилипання тіста до робочих органів зменшують поверхневу вологу тіста і при короткочасних контактах покривають робочі органи машини фторопластом-4. Валки закатуючих машин мають короткочасний контакт з тістом, тому їх слід покривати фторопластом-4, а поверхню тіста підсушувати обдуванням повітрям.

Слід мати на увазі, що при інтенсивній обробці тіста шар фторплас-та-4 на робочих органах (валках) стирається. Досвід експлуатації закаточних машин марок ХТЗ-1 показує, що валки покриті вторин-ним фторопластом-4, виходять з ладу через 6-8 місяців роботи. Проте слід відмітити, що застосування первинного фторопласта для облицю-вання валків тістозакаточних машин Т1-ХТ2-3 і Т1-ХТ2-3-1 різко (в 3-4 рази) підвищило термін їх служби.

На деяких хлібозаводах валки закаточних машин виконані з мармуру і працюють добре.

Застосовується також покриття конвеєрних стрічок кремнійорганічною рідиною ГКЖ-94, кремнійорганічним лаком марки К-58, деталей машин фторопластовим лаком, емульсією, просочування їх парафіном і т.п. з обдуванням їх повітрям.

Останнім часом промисловість почала випускати спеціальні стрічки з поліетиленовим, фторопластовим і іншими видами покриттів, а також гумові стрічки з маслостійкої гуми. Всі ці заходи в певній мірі сприяють боротьбі з прилипанням тіста до робочих органів машин.

Проте найбільш ефективним і поширеним в виробництві способом боротьби з адгезією являється обдування робочих органів тістоформу-ючих машин і поверхонь тістових заготовок підігрітим повітрям, але робочі органи попередньо обробляються кремнійорганічними сполу-ками або покриваються фторопластом-4 чи лаком на їх на основі.

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  69. Hey! I know this is kinda off topic however , I’d figured I’d ask. Would you be interested in trading links or maybe guest writing a blog post or vice-versa? My website addresses a lot of the same subjects as yours and I believe we could greatly benefit from each other. If you are interested feel free to send me an e-mail. I look forward to hearing from you! Superb blog by the way!|

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  75. The other day, while I was at work, my cousin stole my apple ipad and tested to see if it can survive a 30 foot drop, just so she can be a youtube sensation. My iPad is now broken and she has 83 views. I know this is totally off topic but I had to share it with someone!|

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  79. Today, I went to the beach front with my children. I found a sea shell and gave it to my 4 year old daughter and said “You can hear the ocean if you put this to your ear.” She placed the shell to her ear and screamed. There was a hermit crab inside and it pinched her ear. She never wants to go back! LoL I know this is entirely off topic but I had to tell someone!|

  80. Hey there, I think your website might be having browser compatibility issues. When I look at your blog site in Chrome, it looks fine but when opening in Internet Explorer, it has some overlapping. I just wanted to give you a quick heads up! Other then that, wonderful blog!|

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  84. I’m not sure why but this web site is loading extremely slow for me. Is anyone else having this problem or is it a issue on my end? I’ll check back later and see if the problem still exists.|

  85. I know this if off topic but I’m looking into starting my own weblog and was wondering what all is needed to get set up? I’m assuming having a blog like yours would cost a pretty penny? I’m not very web smart so I’m not 100 sure. Any suggestions or advice would be greatly appreciated. Thank you|

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  100. Great blog! Do you have any helpful hints for aspiring writers? I’m hoping to start my own blog soon but I’m a little lost on everything. Would you propose starting with a free platform like WordPress or go for a paid option? There are so many options out there that I’m completely overwhelmed .. Any suggestions? Kudos!|

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  111. Hi! I know this is sort of off-topic but I had to ask. Does running a well-established blog like yours take a lot of work? I am completely new to blogging but I do write in my diary on a daily basis. I’d like to start a blog so I will be able to share my personal experience and feelings online. Please let me know if you have any recommendations or tips for brand new aspiring blog owners. Thankyou!|

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